CNC wire cut

CNC wire cut (Electrical discharge machining) is a device that is a thin wire by the (mainly 25 microns) inside the dielectric liquid (distilled water) on the cutting workpiece. electric energy for creating a quick spark between the workpiece and the wire will cause melting of the moment "burning away" of this point. The melting action inside a dielectric fluid. The role of dielectric coolant, wash and keep wire is perpendicular. Work piece material can be soft like aluminium, copper and brass, as the hard steel, tungsten and even do (diamond). This has been a visible spark and when clean water is becoming a chip carving Micron rhodium plating can be seen clearly. This feature is unique to wire cut because there is no physical contact between the wire and there is no work and always have a gap (GAP) between the wire oghtah there so little tool error and so rigor.

The role of transmission wire cut spark wires and must be of sufficient strength and good conductivity. Have two type of managed consumption there is no turning back orfat wire. Copper wire cut in strings of brass with different coatings or zinc and zinc oxide bi formulas for a better cut. China, Taiwan and Korea spree recently is a good provision of products. These wires with different tension usually "900-500 and two have been made because of the Newton > Burnout pace jerfh with size just disposable. reciprocating mostly strings" molybdenum compounds

Otngsten. omamola "in the Chinese application machines.

 

The geometry of the piece that should be cut is usually "at one point often" in Corel Draw and AutoCad drawing format. This drawing format (DWG) or (DXF) can be recorded. this file is opened in the application according to Weber's ESPIRIT lines, arcs and circles as the orbital path of a left or right turn to the NC or ISO file The text file has been. and the basis of the work of the باG-file Code that is available to the line and shape of the arches (arches). Vine is the same as the original three car language. this language is based on the order: the order of moving straight line (G01 X, Y.) (G02 X...,Y...,I...,J...) ...) Move command coordinate with CCW end X bows ..., Y ..., and I respect that..., J. .. (G03 X...,Y....I...,J ...) Move command coordinate with chpgard the end of the X-bow ..., Y ..., and I respect that..., J. .. And it moves according to the order of the pines {(the middle piece required) with an offset from the outside} or matrix {(outer piece required) with an offset of you} automatically counting the diameter of wire and jerfh chat.

Being perpendicular to the wire in wire cut machining with the importance of the work of the modern machines in many vine CHARMILLES geometric method and automatically done simple and interesting and get different altitude ophthalmic Center up and down completely "in a context. to create two-axis angle U_axis and Y_axis To top gay head added that by changing the values of the desired angle of the axes.

These values by G-code to the machine and the machine according to the value of the angle and axis vartefaa to consider the position of the car change. these acts in the way GEOMAX using a top and a bottom contour contour independently with the height H of the piece can be done with this interesting ability Be different forms with fragments at the top and the bottom.

 

 

The country of the manufacturer of this device can be applied to Switzerland and Japan, Spain and Taiwan and China recently pointed out, such as the Japanese Mitsubishi CNC wire cut although, Sodic, Fanuc and good of its kind of interesting initiatives, but they have a lot of fortunes and the cause of it also welcomed Iranian artisans of wire cut by making Switzerland especially CHARMILLES. wire cut that this in 90 ad with 100 series models have entered Iran due to good accuracy, simplicity and high performance work, rest and the availability of repair parts and service good and skilled jobs have taken into consideration new series though.  The plant is one of the masterpieces of European design and industry, but for some reason in Iran, including a high price less available.

CNC wire cut features:

One of the benefits of dedicated CNC wire cut electrical discharge in the form of work. With this method, the spark, such as pressure on the workpiece and device-centric, and these devices for micron to Micron and as long as that takes command of your computer, without any error in your path moves with this advantage can be a variety of precision parts and dies a pines and The plastic matrix and designed and implemented., for example in the stage cannot be more wire cut CNC milling machines with the rest even compares. because all the same length and height as the chip operation. This ability in CNC milling machines or any of the CNC can not be viewed.

CNC wire cut limits:

The complexity and high cost, while being an expensive wire cut systems investment to make this device work in sensitivity and high maintenance cost can be make all the following systems should be constantly respected. controls and switches, if service. The smallest hitch causes the next great ahmal.

Operational skills, the operator, while the use of wire cut should be the dominant piece on Weber automatic mastering device.. Neglect of the smallest tip causing rot okhosart piece. It features a smart operator, detailed, tiny, bahoslah and trained the quest.

Filtering the water, cut the fine particles cause permanent deposition Micron rhodium plating on all tanks and motor device axes. Although water filter with the water flow path of the particles in the filter holes will be collecting device amabsth are always some particles in different parts of the deposition and cause trouble.

The lack of water pressure due to the transfer of a piece, view on the Canal-cutting machining of high osrat more گاید and nozzle must be close we piece so no direct visibility on the piece. so to avoid possible errors are excluded from direct control.

Permanent water flow pressure-filled and taken the Rocky deposits cause the channels, gay, gay tube leakage and taken and chmpr holes are and should be sure to "check and check and service specific times in the past" are interchangeable.

Electrical conductivity of water Conductivity Electero diunaising = E. C the release of suspended metal ions in the water increases the device regularly "(first distilled water E. C = 0 C = around (E. 35 though to reduce the ions of the resin mix (mixed ionic and cationic Annie) is gets used but these resins, and expensive And mrteba should be replaced if climbing E. C while cutting down speed parts rust and deterioration of many pieces can make.

The relatively high price of wire cut machine motor controller osaroo.

The falling pieces in the end working

Another disadvantage of the low speed machining device, which can not be with the C C.N. milling or laser and water jet competition. Although modern devices have more speed but limited due to high price of economic competition.

Low-speed low-cut primary loads: where high load and high precision is working both sides of the wire but for times of low edges needs to slow.

 

 

CNC wire cut

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